Product Description
Custom CNC Machining Lost Wax Casting Zinc Plated Steel Chain Sprocket
Products Details
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Item Name |
Custom CNC Machining Lost Wax Casting Zinc Plated Steel Chain Sprocket |
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General Products Application/Service Area |
Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc. |
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Main blank Process for Steel Casting |
Investment casting (wax mold made by middle temperature wax) /Precision casting ; Lost Wax Casting (wax mold made by low temperature wax)/ Precision casting |
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Blanks Tolerance -Casting Tolerance |
CT7-8 for Lost wax Casting Process CT4-6 for Investment casting Process |
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Applicable Material |
Carbon steel, Low Carbon steel, middle carbon steel,WCB, WCA, WCC, ISO 340-550, Alloy Carbon steel: G25CrMo4, Heat Resistant Steel, Stainless Steel: CF8, CF8M, . G-X6CrNiMo1810, G-X7CrNiNb1189, SUS 304, 304L, 316, 316L. OR According to customer requirement Copper alloy Brass: HPb59-1, CuZn39Pb1/2/3, CuZn40, C36000, C37710, C67400, etc. Aluminum Bronze: QAl11-6-6, CuAl10Fe2/3, CuAl10Ni5Fe5, C65500, C95600, C87500 Sn Bronze: CuPb5Sn5Zn5, C83600, C84400, C86500. etc. Magnesium |
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Casting Blank Size /Dimensions |
2 mm-600mm / 0.08inch-24inch according to customer requirement |
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Casting Blank Weight |
Range from 0.01kg-85kg |
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Applicable Machining Process |
CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and etc. |
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Machined Surface Quality |
Ra 0.8-Ra3.2 according to customer requirement |
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Applicable Heat Treatment |
Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching |
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Applicable Finish Surface Treatment |
Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting, |
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MOQ |
For stainless steel casting : 200pcs For machining: 50pcs |
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Lead Time |
45days from the receipt date of deposit for welding cast steel |
Main Products
Products shown here are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within CZPT group of companies.
Please send us your detailed drawing/ sample/requirements for us offering a reasonable quotation to you and we will trying our best to make the goods in good quality and delivery in time .
MATECH policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.
Product ApplicationProduct Application
Main Facilities
Technical Support:
ZheJiang Matech is professional at independent development and design. Our engineers are skilled at AUTO CAD, PRO ENGINEER, SOLID WORKS and other 2D & 3D softwares. We are able to design, develop,produce and deliver your PO according to your drawings, samples or just an idea. Dural control of standard products and OEM products.
Quality Control:
1) Checking the raw material after they reach our factory——- Incoming quality control ( IQC)
2) Checking the details before the production line operated
3) Have full inspection and routing inspection during mass production—In process quality control(IPQC)
4) Checking the goods after they are finished—- Final quality control(FQC)
5) Checking the goods after they are finished—–Outgoing quality control(OQC)
Product Application
Our Factory
ZheJiang CZPT Machinery Manufacture Co., Ltd.
–Branch of CZPT Industry Ltd.
We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system etc.
With keeping manufacturing process design, quality plHangZhou, key manufacturing processes and final quality control in house.
We are mastering key competence to supply quality mechanical parts and assembly to our customers for both Chinese and Export Market .
To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies.
These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging.
During the early involvement of the customer’s design process, we are giving professional input to our customers in terms of process feasibility, cost reduction and function approach.
You are welcome to contact us for technical enquiry and business cooperation.
Our Certificate
Our company has strong R&D capability and develops many new products every year. In production, we strictly follow the ISO 9001 quality system to control quality and arrange production:
1. Don’t accept defective, strict inspection of supplier’s raw materials.
2. Don’t manufacture defective, the production process is strictly controlled. For all products, the workers are strictly self-inspected on each machining process, and the quality inspectors do a regular inspection and spot inspection.
3. Don’t transferring defective, the defective products found in the previous process shall never be allowed to be transferred to the next process. Before shipment, the finished products shall be inspected again, and if any quality problems are found,and the products shall be reworked or rejected according to the relevant requirement.
Our Customer
OurTeam
Our Advantage
1. we have developed a dedicated team ofpeople with a valued wealth of knowledgeand experience within the metals industry.No matter what your metal needs are, our team will provide you with individual customersupport and the best customer experience inthe industry.
2. We provide bespoke processing services to helpreduce our customers costs and manufacturingtimes. We can supply you with material cut andfinished to your specifications and productionready delivered.
3. Best serice: If you get any qustions, youcan contact with our customer sevice, we willreply you asap(within 24 hours).
Our Package
Inner Packing →Strong & waterproof plastic big is packed inside, to keep the product in safe condition.
Or as customer requests.
Outer Packing →Multilayer wooden box with strong bandages, used for standard export package.
Or customized as per customer’s requirements.
FAQ:
1. Are you a manufacturer or a trading company?
We are a professional manufacturer with over 15 years’ export experience for designing and producing vehicle machinery parts.
2. How can I get some samples?
If you need, we are glad to offer you samples for free, but the new clients are expected to pay the courier cost, and the charge will be deducted from the payment for formal order.
3. Can you make casting according to our drawing?
Yes, we can make casting according to your drawing, 2D drawing, or 3D cad model. If the 3D cad model can be supplied, the development of the tooling can be more efficient. But without 3D, based on 2D drawing we can still make the samples properly approved.
4. Can you make casting based on our samples?
Yes, we can make measurement based on your samples to make drawings for tooling making.
5. What’s your quality control device in house?
We have spectrometer in house to monitor the chemical property, tensile test machine to control the mechanical property and UT Sonic as NDT checking method to control the casting detect under the surface of cast
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Shipping Cost:
Estimated freight per unit. |
To be negotiated |
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| Casting Method: | Mechanical Aided Pouring& Semi-Automatic Pouring |
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| Process: | Precision Casting |
| Molding Technics: | Lost Wax Molding Plus Pouring |
| Samples: |
US$ 1.62/kg
1 kg(Min.Order) | Order Sample Customized according to product drawings
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| Customization: |
Available
| Customized Request |
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What are the advantages of using a silent chain over a traditional mechanical chain?
Silent chains, also known as inverted-tooth chains or silent synchronous chains, offer several advantages over traditional mechanical chains. Here are some key benefits:
- Reduced noise: Silent chains are designed to operate quietly, hence the name. The unique tooth profile and precise engagement between the chain and sprockets minimize noise and vibration, making them ideal for applications where noise reduction is important.
- Smooth operation: Silent chains provide smooth and precise power transmission due to their accurate tooth engagement. This results in improved performance and reduced wear on components, leading to longer chain life and enhanced system reliability.
- High-speed capability: Silent chains can operate at high speeds without compromising their performance. Their design allows for efficient power transmission even at elevated rotational speeds, making them suitable for applications that require fast and precise motion.
- Excellent load-carrying capacity: Silent chains are capable of handling high loads and transmit power effectively. The robust construction and tooth engagement design enable them to withstand heavy loads and provide reliable power transmission in demanding industrial applications.
- Backlash-free operation: Silent chains have minimal or no backlash, which means they offer precise and accurate motion control. This is particularly beneficial in applications where precise positioning or synchronization is required, such as robotics, automation, or machine tools.
- Low maintenance: Silent chains typically require minimal maintenance due to their durable construction and precise tooth engagement. They are designed to resist stretching and elongation, resulting in longer intervals between tensioning and adjustment.
- Wide range of applications: Silent chains are versatile and find applications in various industries, including automotive, industrial machinery, robotics, printing, and packaging. They are suitable for both power transmission and motion control applications.
Overall, the advantages of using a silent chain, such as reduced noise, smooth operation, high-speed capability, excellent load-carrying capacity, and low maintenance, make them a preferred choice in many industrial applications where precise and reliable power transmission is required.
How to optimize the efficiency of a mechanical chain system?
Efficiency is a crucial factor in ensuring the optimal performance of a mechanical chain system. Here are some ways to optimize the efficiency of a mechanical chain system:
- Proper Lubrication: Regularly lubricating the mechanical chain with the appropriate lubricant helps reduce friction and wear, resulting in smoother operation and improved efficiency. It is important to follow the manufacturer’s recommendations for lubrication intervals and use lubricants suitable for the specific application and operating conditions.
- Correct Tensioning: Maintaining the proper tension in the mechanical chain is essential for efficient power transmission. Over-tensioning can increase friction and strain on the components, while under-tensioning can result in slippage and reduced efficiency. Follow the manufacturer’s guidelines to ensure the mechanical chain is correctly tensioned.
- Alignment and Sprocket Condition: Proper alignment of the sprockets and ensuring their good condition is crucial for efficient power transmission. Misaligned or worn sprockets can cause uneven loading, increased friction, and reduced efficiency. Regularly inspect the sprockets and replace them if necessary to maintain optimal efficiency.
- Reducing Excessive Loads: Excessive loads on the mechanical chain can lead to increased friction and reduced efficiency. Ensuring the mechanical chain is appropriately sized for the intended load and application is important. Avoiding overloading and implementing load-sharing mechanisms when necessary can help optimize the efficiency of the system.
- Minimizing Backlash: Backlash refers to the slight movement or play between the engaged components of the mechanical chain system. Minimizing backlash helps improve precision and efficiency. It can be achieved by using backlash-reducing components, proper tensioning, and maintaining good component alignment.
- Regular Inspection and Maintenance: Conducting regular inspections and maintenance tasks, such as cleaning, lubrication, and component replacement, helps identify and address potential issues that can affect the efficiency of the mechanical chain system. Follow the manufacturer’s maintenance guidelines and establish a proactive maintenance schedule.
By implementing these optimization techniques, it is possible to improve the efficiency of a mechanical chain system, resulting in smoother operation, reduced energy consumption, and extended service life of the components.
editor by CX 2023-07-31